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Barnes Bore Honing & Finishing Systems

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Barnes Bore Honing & Finishing Systems official website capture
Source: Barnes Bore Honing & Finishing Systems official website
https://www.barneshoning.com/

Barnes Bore Honing & Finishing Systems is a manufacturer of bore honing machines primarily focused on interior diameter finishing. This page discusses the differences between its models, the strengths of each, and its support system.

The strengths of Barnes Bore Honing & Finishing Systems' honing machines

Open, Smart Honing Ready for Automation

The HV-1000 has a PC-based touch screen HMI, servo motor and ball screw-based stroke control, and an in-process component gauging function. The HH series offers not only programmable control but also tight spot detection through torque monitoring and a range of options through its tool extension design.

Both series use open design, so they are easy to maintain and easy to connect to automation equipment.

How Barnes Bore Honing & Finishing Systems' honing machines can transform your operations

The programmable control and gauging functions facilitate the recording and reproduction of processing conditions, which helps reduce reliance on individual operators in set-up and adjustment. Torque monitoring and gauging make it easy to identify inconsistency during process and detect signs of abnormalities. The open designs of the models also reduce the workload involved in maintenance operations.

Applications of Barnes Bore Honing & Finishing Systems' honing machines

The information available from Barnes mainly concerns bore honing and bore finishing, and is primarily focused on interior diameter finishing.

The HV-1000 is a vertical spindle machine suited for components with small to medium-sized interior diameters, while the HH-25 is a horizontal machine for use with long tubes and cylinders. The model that's best for you will depend on the lengths and diameters of your workpieces, so checking the applications of each model will help in model selection.

Device capabilities and manufacturer support requirements vary from business to business, differing for precision components, large components and heavy industry, and component repair and processing.

We have carefully selected the honing machines that are best suited to companies based on the features and challenges of their varied businesses, freeing them from needing to rely on specific operators. Please use the information on this site in your comparisons and deliberations.

Barnes Bore Honing & Finishing Systems' honing machine lineup

▼Click a product's name to see more detailed information.

Product Name Features Processing Range Main Uses
HV-1000 Vertical model with gauging function for high levels of reproducibility Diameter: ⌀3 to 76 mm
Length: 305 to 1245 mm
High-precision finishing of components with small and medium-sized interior diameters
HH-25 Horizontal model capable of long stroke processing for long workpieces Diameter: ⌀50.8 to 1,524 mm
Length: Up to 24.4 m(*)
Interior diameter finishing for long tubes and cylinders

* Figures for the HH-25 are based on explanations for the HH series. There may be differences with individual models, so please inquire for details.

HV Series「HV-1000」

HV-1000
Source: Barnes Bore Honing & Finishing Systems official website
https://www.barneshoning.com/machine/hv-1000-vertical-honing-machine
Processing RangeDiameter: ⌀3 to 76 mm
Length: 305 to 1,245 mm
Stroke length305 to 1245 mm (maximum reciprocal speed 30 m/min)
Equipment DimensionsH: 2,440 mm
W: 1,450 mm
D: 1,270 mm
Automatic Measurement FunctionYes (in-process component gauging)
Sizing FunctionNot indicated on website
Power Specifications230 or 460 V
50-60 Hz (phase number not indicated on website)
Source: Barnes Bore Honing & Finishing Systems official website(https://www.barneshoning.com/machine/hv-1000-vertical-honing-machine)

A model for worksites seeking smart finishing of components with small and medium-sized interior diameters

This model has a vertical spindle and 3 to 76 mm processing range, servo motor and ball screw-based stroke management, and an in-process gauging function. Processing conditions can be managed easily through the use of programs, so this model is well-suited for worksites that handle components with small or medium-sized diameters and which require a high degree of reproducibility.

HH Series「HH-25」

HH-25
Source: Barnes Bore Honing & Finishing Systems official website
https://www.barneshoning.com/machine/hh-25-bore-honing-machines
Processing RangeDiameter: ⌀50.8 to 1,524 mm
Length: Up to 24.4 m
Stroke lengthMax. 24,400 mm (0.3 to 27.5 m/min)
Equipment DimensionsNot indicated on website
Automatic Measurement FunctionNot indicated on website
Sizing FunctionNot indicated on website
Power SpecificationsNot indicated on website
Source: Barnes Bore Honing & Finishing Systems official website(https://www.barneshoning.com/machine/hh-25-bore-honing-machines)

For worksites focused on interior diameter finishing for long tubes and cylinders

This horizontal model has a long stroke for use in the interior diameter finishing of long workpieces such as tubes or cylinders. It maintains surface quality while also removing large amounts of stock. This model is positioned more for use with cylindrical and long workpieces than small diameter precision components.

Barnes Bore Honing & Finishing Systems honing machine usage case examples

The company's website does not present any usage case examples.

Barnes Bore Honing & Finishing Systems' maintenance system and after-sales support

Publicly listed contact point in India makes initial consultation easy

Lapmaster Wolters India's website provides address, telephone number, and service email address information for the company's Indian subsidiary. Barnes Honing is listed on the site as part of its brand family, and it's easy to begin consultation regarding maintenance or parts from inside India.

Support for operation after equipment installation, including maintenance, training, and parts provision

The company's Indian subsidiary provides support including repairs, genuine spare part provision, maintenance, training, retrofitting, and remote support. Barnes itself also provides information on maintenance packages, preventative maintenance, process training, and supplies. One of the features of this manufacturer is how easy it makes it to consult with an eye toward future operation and maintenance.

Company Profile

Company NameBarnes Bore Honing & Finishing Systems
Head Office Location501 W Algonquin Rd, Mount Prospect, IL, USA
Contact in IndiaLapmaster Wolters India Private Limited(Chennai, India)
Plot #55, 1st Floor, 2nd Street, Samayapuram Main Road, Karambakkam, Porur, Chennai, Tamilnadu, India
Websitehttps://www.barneshoning.com/
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Bore
Diameter
Ø3~Ø100
Workpiece
Length
130mm
Spindle Stroke
Length
Max. 300mm
Main Applications

Gears / Connecting rods / Hydraulic valves, etc.

For
large components and heavy industry
VL Series
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Source: Nagel official website https://nagel.com/en/products/honing/honing-machines/tube/

Machine height can be reduced through pit installation, reducing the footprint and using less volumetric space. It also makes it easy to mount and unmounts heavy objects such as engine blocks, reducing the operation workload.

They can even cut the large machining allowances unique to heavy industry in short amounts of time.

Bore
Diameter
~Ø350
Workpiece
Length
3,800mm
Spindle Stroke
Length
Not specified on official website
Main Applications

Long pipes and tubes / Piston rods / Heavy workpieces / Exterior diameter processing, etc.

For
parts repairs and processing-on-consignment
SV Series
Sunnen
SV Series Sunnen
Source: Sunnen official website https://sunnen.com/products/sv-15-vertical-honing-machine

A graph showing the status of the hole being honed is displayed on-screen, in real time. This makes it easy to visually understand where the workpiece is and how it is warped, accelerating repair decisions.

These systems can store up to 100 processing settings at any time. They can also be backed up via USB, so even for small-lot, high-mix jobs, you can instantly reproduce the same processing as in previous jobs. They also shorten set-up times.

Bore
Diameter
~Ø203
Workpiece
Length
279mm
Spindle Stroke
Length
~225mm
Main Applications

Engine blocks, etc.

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