Honing Machine for Motorcycle

For India's motorcycle repair and manufacturing sites, honing machines are the keys to achieving both work quality and speed. This page covers the key specs you need to pay attention to ensure success when choosing a honing machine for motorcycles, along with the revenue-earning advantages they can offer.

4 Key Specifications for motorcycles

When it comes to picking a machine, price isn't the only criterion. Pay close attention to the following four specifications, as well, when you choose a honing machine for motorcycles.

1. Ease of Use and Ease of Set-up Changes

In worksites where every day sees different kinds of motorcycle cylinders being brought in, the ease with which set-up can be performed is an important consideration. A machine whose jig is simple to replace, without relying on the experience of the operator performing the replacement, can improve work operation rates. The more items you can process each day, the more sales you can generate and the greater your productivity.

2. Consistent Cross-hatching Reproducibility (control method)

Another important criterion is the machine's ability to reproduce cross-hatching with consistent angles and depths. A machine that uses automatic control to create uniform cross-hatching will produce parts that hold oil better and offer more stable lubrication performance during operation. This also prevents defects due to seizing and inconsistent quality, so you can create a processing system capable of delivering high quality products.

3. Toughness and Ease of Maintenance (availability of spare parts)

Another key point for honing machines is that they must be designed to withstand harsh operating environments and it must be easy to replace their honing stones and other consumable supplies. For companies with limited budgets, in particular, machines that seldom break down and are easy to repair in-house are especially important from a return-on-investment (ROI) perspective. Minimizing machine downtime and maintaining stable operation contributes to long-term profitability.

4. Space Efficiency and Investment Recovery Speed

Installation spaces are limited in small factories and garages, so machine size is another point to check. Compact machines can be installed in tight spaces, making it possible to switch over from manual operation to mechanized operation. Although initial costs may be high, mechanization increases processing speed and improves quality, so you will very likely be able to recoup those costs.

Key Points to Check with Manufacturers
Before Purchasing a Machine

Below are the key points to check with the manufacturer before installing a honing machine.

• Does the company have a support system in India, including remote cities?
• Does the company have local inventories of supplies and spare parts such as honing stones and coolant?
• Is the equipment easy to operate, and could it be put to immediate use by local operators (is training available)?
• Does it cover all of the sizes of motorcycles you work with, from small diameter to large diameter?
• Can you bring in an actual cylinder and perform test processing?

If you buy a used machine from an overseas manufacturer (through unofficial distribution channels) because of its low price, you could find yourself unable to procure repair parts if it breaks, turning it into nothing more than a giant paperweight. To avoid economic losses due to downtime, choosing an overseas manufacturer with local support and parts inventories, and buying your machine from a proper sales channel can help maximize your return on investment.

This site presents a carefully selected list of honing machines available in India, categorized by the business sector they are best suited for, to help you with challenges such as eliminating manual work and standardizing operations. It also presents the support systems of each manufacturer and dealer, so please use it in your comparison and deliberations.

G Series (Standard Model) "G50 type"

Source: NISSIN ProSOL official website
https://mktg.nissin-mfg.co.jp/product/gseries/001/

Mass part production and standardization by using servo control for ultra-high precision processing

This is a reasonably priced general-purpose machine, but its most notable feature is in the heart of the machine: it uses a servo-controlled mechanical expansion approach. This enables accurate minute cutting synchronized with the stroke, so it maintains a high level of stable circularity and uniform surface roughness even during mass production.

LEV300 Cylinder Honing Machine

Source: Walter Krupp official website
https://walter-krupp.com/p/cylinder-honing-machine-lev300-l-puk573ui0/

Improved operation efficiency thanks to the touch panel and one-size-fits-all holder

When numerical values are entered via the touch panel, the machine's software automatically calculates appropriate processing conditions. This makes it possible to reproduce processing results with a high level of uniformity, without having to rely on the intuition of experienced operators. It also has a one-size-fits-all holder, which can be used to mount diverse types of cylinders. This helps improve work turnover rates.

Honing machines for motorcycles - Frequently Asked Questions

Q. What advantages are offered by switching from simple manual (drill) tools to floor-standing machines?

The two main advantages are faster speeds and greater uniformity. High-precision circularity and cross-hatching are difficult when performing work manually, but honing machines can achieve both in short time, regardless of the skill level of the operator, so you can increase the number of repairs you perform per day while maintaining a high quality level.

Q. Our repair plant is in a remote location. Is there anything I need to worry about when it comes to maintenance or repairing parts after installing a machine?

You shouldn't have any problems if you pick an overseas manufacturer with dealers and service centers in India. With machines from domestic manufacturers or used machines from overseas manufacturers (obtained through unofficial distribution channels), which have been the most common types of machines in the past, it can take several months to get parts. However, overseas many manufacturers have support systems that help minimize downtime.

Choosing a machine that improves the quality and speed of motorcycle repairs and part manufacturing

India is the world's largest motorcycle manufacturing country, as well as the world's largest motorcycle market^*. There is always a high level of demand for engine repairs and cylinder processing. From small local machining shops to large service centers, the key to business growth is investment in machinery that goes beyond the limits of manual work to produce accurate and speedy processing results.

We have carefully selected the honing machines that are best suited to companies based on their business size and the challenges they face, from local companies focused on cost performance to parts manufacturers with mass production systems. Please have a look at the following articles, as well.